Monday, May 5, 2014

How Resistance Temperature Device Works

By Tracie Knight


Measurement of temperatures in different environments depends on prevailing circumstances. The use of resistance temperature device or RTD is informed by the principle that temperature affects the resistance of an electric conductor. A known element is used in the correlation to calibrate and standardize the RTDs.

The most common metal for this purpose is platinum. It is widely used because it displays consistency over a wide range. The level of accuracy is incredible which makes it reliable for industrial processes. It has an incredible sensitivity that makes it preferable over the others.

Heat is a vital element in processing and extraction of industrial products. Sensitivity to heat changes and response speed are important in achieving desired results. The metals must be studied carefully alongside the environment where the RTDs will be used. Sending the right information or signal to the control tower ensures that accurate steps are taken. This will prevent compromise on the processes.

Some of the areas where this technology is required include in the automotive industry, appliances, HVAC and control units. It also works in the test and measuring units of production plants. Instruments used in testing and measurement require similar levels of accuracy and consistency. This is what elements such as platinum, nickel and copper provide.

The best element for use as a conductor must display consistency over a wide temperature range. Sensitivity to slight increment or reduction in the amount of heat is also important. The sensitivity of such processes as extraction means that the highest possible accuracy degree must be achieved. This prevents scenarios where the outcomes are compromised.

Exposure to heat causes varying reactions which is considered a limitation when using RTDs. Temperatures beyond 660 degrees Celsius have been known to damage the conductor or cause it to misbehave. Too much heat causes impurities to contaminate the conductor. They come from the sheath and affect measurement given.

Conductors behave different when contaminated by impurities. The impurities alter temperature changes and the trend can be noted at 3 Kelvin or 270 degrees and below. This is attributed to the presence of few phonons. It makes the conductors less sensitive.

RTDs face the challenge of maintaining accuracy when making conversions for the purpose of calibration. There is a delicate relationship between temperature and resistance in conductors. The interference of other properties affects the outcome which could lead to erroneous results and compromise industrial processes.

Exposing conductors to continuous heat is likely to alter their properties. This leads to inconsistencies during a thermal cycle. This is defined as hysteresis and threatens to push RTDs out of some operations. It also affects their sensitivity thus limiting their use. The conductors, however, respond well to lower temperatures.

The sheath also has the potential of conducting heat away from the process and thus affecting the outcome. Current being passed across the conductor may also come from other avenues. This is likely to affect the outcome. The number of wires used in the connection is likely to affect the results. Response time for the conductors is another challenge.




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